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various improvements to enclosure

master
wes 4 months ago
parent
commit
b6ead6c281
  1. 118
      fan_control_box.py

118
fan_control_box.py

@ -38,12 +38,8 @@ bb_hole_diameter = 2.76
# buck converter
bc_height = 43.18
bc_width = 31.16
bc_hole_dist_from_top = 6.44
bc_hole_dist_from_side = 2.21 # distance to middle of hole as before, also it's the distance from the closer side
bc_hole_diameter = 4.18
bc_height = 29.83 # from center of hole to other hole
bc_width = 15 # from center of hole to other hole, but horizontally
# large buck converter
@ -55,6 +51,9 @@ lbc_hole_dist_from_side = 25.8
lbc_hole_diameter = 5.8
lbc_hole_radius = lbc_hole_diameter / 2.0
pwm_width = 13.45
pwm_height = 34
wall_thickness = 3
# for a box, not octogon
@ -62,7 +61,7 @@ wall_thickness = 3
# box_width = 157 + wall_thickness
box_radius = 87 + wall_thickness
box_thickness = 25
box_thickness = 42
pole_height = box_thickness - 3
inner_pole_height = 13
@ -79,8 +78,9 @@ def make_component_holder_octogon(
x_offset=0,
y_offset=0,
):
pole_height_pct = 0.2
return (
result.workplane(offset=(pole_height / 2) - wall_thickness)
result.workplane(offset=(pole_height / 3) - wall_thickness)
.move(x_offset, y_offset)
.makePolygon(
regularPolygon(
@ -94,7 +94,7 @@ def make_component_holder_octogon(
)
.vertices()
.cylinder(pole_height, 3)
.workplane(offset=(pole_height - wall_thickness + 1.5))
.workplane(offset=(pole_height * (1 - pole_height_pct) - wall_thickness + 2.2))
.move(x_offset, y_offset)
.makePolygon(
regularPolygon(
@ -105,7 +105,9 @@ def make_component_holder_octogon(
)
)
.vertices()
.threadedHole(top_screw, pole_height * 0.6, simple=screw_simple, fit="Close")
.threadedHole(
top_screw, pole_height * pole_height_pct, simple=screw_simple, fit="Close"
)
)
@ -117,9 +119,10 @@ def make_component_holder_line(
line_y_dist=0,
x_offset=0,
y_offset=0,
screw=top_screw,
):
return (
result.workplane(offset=(wall_thickness / 2.0))
result.workplane(offset=-wall_thickness)
.move(x_offset, y_offset)
.line(
line_x_dist,
@ -127,44 +130,77 @@ def make_component_holder_line(
)
.vertices()
.cylinder(inner_pole_height, pole_radius)
.workplane(offset=(wall_thickness * 2) + 3.7)
.workplane(offset=(wall_thickness * 1.7))
.move(x_offset, y_offset)
.line(
line_x_dist,
line_y_dist,
)
.vertices()
.threadedHole(top_screw, inner_pole_height, simple=screw_simple, fit="Close")
.threadedHole(screw, inner_pole_height, simple=screw_simple, fit="Close")
)
def make_component_holder(
result,
pole_dist,
pole_height=0,
pole_height=inner_pole_height,
pole_radius=3,
box_width=None,
box_height=None,
x_offset=0,
y_offset=0,
screw=top_screw,
):
return (
result.workplane(offset=(wall_thickness / 2.0))
result.workplane(offset=-wall_thickness)
.move(x_offset, y_offset)
.rect(
box_height,
box_width,
)
.vertices()
.cylinder(inner_pole_height, pole_radius)
.workplane(offset=(wall_thickness * 2) + 3.7)
.cylinder(pole_height, pole_radius)
.workplane(offset=wall_thickness * 1.7)
.move(x_offset, y_offset)
.rect(
box_height,
box_width,
)
.vertices()
.threadedHole(screw, pole_height, simple=screw_simple, fit="Close")
)
def make_component_holder_self_tapping(
result,
pole_dist,
pole_height=inner_pole_height,
pole_radius=3,
box_width=None,
box_height=None,
x_offset=0,
y_offset=0,
thread_diameter=1.2,
):
thread_radius = thread_diameter / 2.0
return (
result.workplane(offset=-wall_thickness)
.move(x_offset, y_offset)
.rect(
box_height,
box_width,
)
.vertices()
.cylinder(pole_height, pole_radius)
.workplane(offset=(wall_thickness))
.move(x_offset, y_offset)
.rect(
box_height,
box_width,
)
.vertices()
.threadedHole(top_screw, inner_pole_height, simple=screw_simple, fit="Close")
.cylinder(pole_height * 0.7, thread_radius, combine="cut")
)
@ -207,20 +243,10 @@ lower_box = make_component_holder_octogon(
lower_box, pole_height, pole_dist, box_radius, x_offset=0, y_offset=0
)
"""
lower_box = make_component_holder(
lower_box,
pole_dist,
pole_height,
box_width,
box_height,
)
"""
lower_box = make_component_holder(
lower_box,
pole_dist,
pole_height=5,
pole_height=inner_pole_height,
box_width=breadboard_width,
box_height=breadboard_height,
x_offset=0,
@ -229,7 +255,7 @@ lower_box = make_component_holder(
lower_box = make_component_holder_line(
lower_box,
pole_height=5,
pole_height=inner_pole_height,
line_x_dist=breadboard_height + 3.8,
line_y_dist=0,
x_offset=-(breadboard_height / 2.0) - 1.9,
@ -237,15 +263,9 @@ lower_box = make_component_holder_line(
)
bc_pole_radius = 4
lower_box = lower_box.workplane(offset=-4).move(0, -50).box(lbc_width - 5, 5, 13)
lower_box = (
lower_box.workplane(offset=(wall_thickness / 2.0))
.move(0, -50)
.box(lbc_width - 5, 5, 13)
)
lower_box = (
lower_box.workplane(offset=(wall_thickness / 2.0))
.move(0, bc_pole_radius)
.box(lbc_width - 5, 5, 13)
lower_box.workplane(offset=-4).move(0, bc_pole_radius).box(lbc_width - 5, 5, 13)
)
lower_box = make_component_holder_line(
@ -258,6 +278,28 @@ lower_box = make_component_holder_line(
y_offset=-(lbc_width - lbc_hole_diameter - lbc_hole_radius + 1.1),
)
# small buck converter
lower_box = make_component_holder(
lower_box,
pole_dist,
pole_height=inner_pole_height,
box_width=bc_height,
box_height=bc_width, # yes they're reversed on purpose
x_offset=50,
y_offset=-30,
)
# mosfets
lower_box = make_component_holder_self_tapping(
lower_box,
pole_dist,
pole_height=inner_pole_height,
box_width=pwm_height,
box_height=pwm_width, # yes they're reversed on purpose
x_offset=-55,
y_offset=15,
)
# lower_box = lower_box.workplane(offset=(wall_thickness / 2.0)).box(lbc_height, 5, 13)
cq.exporters.export(lower_box, "/home/deck/model_files/fan_control_box_lower.stl")

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